THE ‘NEXT NORMAL’: ARDAGH GROUP AND O-I GLASS INVEST IN LOW-CARBON FOOTPRINT FURNACES WITH INNOVATIVE GLASSMAKING TECHNOLOGY

For Ardagh Group and O-I Glass, sustainability is not just a buzzword.  These glass industry giants are putting the foundations in place to meet 2050 decarbonisation targets set out in the European Climate Law, by expanding their sustainable and innovative solutions portfolio to better serve brands and retailers. They’re two of the latest examples of how glass manufacturing companies are stepping up their efforts to reduce carbon emissions, by investing in the construction of state-of-the-art low-carbon furnaces and cutting-edge technologies – bringing us closer to a world where a low-carbon economy is the norm. 

We all rely on glass packaging every day to package, transport and store our favourite products. Yet there’s no denying that today, 80% of emissions in the glass industry come from the combustion of natural gases used to melt glass in a furnace, with the other 20% from the virgin raw materials used to make glass. New and ongoing initiatives are showing that achieving significant reductions in CO2 emissions generated by glass production is in sight. 

Ardagh’s new 440tpd furnace in Poland will have lower energy consumption and lower emission of greenhouse gases 

Ardagh Group has begun the construction of a new furnace with innovative glassmaking technology in Wyszków, Poland. Upon completion, the new plant is expected to produce 400 tonnes of glass per day to three forehearth. As one of the UK’s biggest glass manufacturers and supplier to many of the world’s leading food and drinks companies, Ardagh has long been a frontrunner in energy efficiency investments and resource management. The new expansion project is carried out by furnace experts Forglass and includes full automation and safety systems.  

The sustainability benefits are clear – with lower energy consumption and lower emission of greenhouse gases, the innovative technology ensures that the new furnace will be one of the most environmentally friendly to date. 

O-I Glass invests millions in new furnace technology in France, increasing production capacity and lowering CO2 emissions 

Equally, in France, O-I Glass – one of the world’s leading container glass products, with operations in 10 European countries – is investing 34 million euros in the O-I Glass plant in Vayres for a new Gas Oxy Advanced Technology furnace (GOAT). Set to be finalised by the end of 2022, their new GOAT furnace will be equipped with an energy recovery system for heating raw materials, supplied by a new on-site oxygen production unit. Using oxygen as the main energy source, the new furnace will reduce CO2 emissions by 20% and nitrogen oxides (NOx) emissions by 60%.  

The glass industry aims for a major green industrial transition by 2050  

With the International Year of Glass in full swing, it’s no surprise that the main theme of this year’s Furnace Solutions Conference was about the glass industry’s efforts to decarbonise and find solutions to climate change. The glass industry’s decarbonisation objective is clear: to continue investing in multiple R&D innovation paths and transition to a resource-efficient and low-carbon European economy. Ardagh and O-I Glass are just two examples of how glass industry remains strongly committed to long-term industrial transformation, with scores of other investments in new sustainable technologies taking place, from Italy’s hydrogen-powered Divina pilot to Gerresheimer’s hybrid furnace in Germany. 

The call to transform the glass industry is ambitious, with many “transformative” technologies needed to reduce carbon emissions during production. But the industry is on the right track to ensure the long-term sustainability of glass production, along with the entire glass packaging value chain. By addressing our biggest challenge (CO2), the industry can offer a future-proof packaging that is healthy, circular, and climate-neutral – so that glass can continue to be the packaging material of choice for brands and consumers alike, for generations to come.  

11.09.2022, Glass hallmark